Custom Carbon Fiber Bike Frame
03.2024 — 08.2024
Designed and manufactured a custom carbon fiber bicycle frame optimized for aerodynamics and weight. Complete CAD modeling in SolidWorks with CFD analysis for drag reduction.
Technologies & Skills
SolidWorksCFD AnalysisCarbon Fiber3D PrintingFEA
Design Gallery
About This Project
A complete custom bicycle frame design from concept to physical prototype. This project showcases advanced CAD modeling skills and understanding of structural mechanics.
Key Features
- Aerodynamic Design — CFD-optimized tube shapes for minimal drag
- Carbon Fiber Construction — Hand-laid carbon fiber with epoxy resin
- FEA Analysis — Stress analysis for rider weight and road forces
- Custom Geometry — Designed for specific rider measurements
- 3D Printed Jigs — Custom jigs for accurate layup and assembly
Technical Specifications
- Frame Material: Toray T700 Carbon Fiber
- Weight: 850g (frame only)
- CAD Software: SolidWorks 2024
- Analysis: SolidWorks Simulation, Flow Simulation
Process
- Concept sketching and rider fit analysis
- 3D CAD modeling in SolidWorks
- FEA stress analysis under various load conditions
- CFD analysis for aerodynamic optimization
- Mold design and 3D printed tooling
- Carbon fiber layup and curing
- Finishing and assembly