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Racing Drone Frame

09.2023 — 12.2023

Lightweight racing drone frame optimized for speed and agility. Aerodynamic design with integrated electronics housing and quick-swap battery system.

Technologies & Skills

Fusion 360CFDCarbon FiberAerodynamicsRapid Prototyping

Design Gallery

Racing Drone Frame gallery 1
Racing Drone Frame gallery 2

About This Project

A high-performance racing drone frame designed for competitive FPV racing. Every gram and drag coefficient was optimized for maximum speed and maneuverability.

Key Features

  • Aerodynamic Arms — Airfoil-shaped arms reduce drag by 40%
  • Integrated Stack — Electronics housing with vibration isolation
  • Quick-Swap Battery — Tool-less battery change in <5 seconds
  • Crash Resistant — Replaceable arm tips and flexible design
  • Lightweight: 89g frame weight

Technical Specifications

  • Wheelbase: 220mm
  • Prop Size: 5" max
  • Motor Mount: 16x16mm and 19x19mm
  • Stack Mount: 20x20mm and 30x30mm
  • Material: 3K Carbon Fiber + TPU mounts

Design Process

  1. Initial concept sketches and weight targets
  2. CFD analysis of arm profiles
  3. Structural FEA for crash simulation
  4. Prototype printing in PLA for fit check
  5. Carbon fiber production
  6. Flight testing and iteration